Fresh Roots Greenhouse Decreases Crop Cycle for Lettuce by 30%

Fresh Roots Greenhouse Decreases Crop Cycle for Lettuce by 30%

About Fresh Roots Greenhouse

Fresh Roots Greenhouse is a hydroponic lettuce, herb and leafy greens grower based in Chelmsford, Massachusetts. After 40 years in the pharmaceutical industry, Fresh Roots’ owner Bill Evans wanted to give back to his community during his retirement years. He found himself drawn to how cooperative-run greenhouses like Evergreen Cooperatives and WellSpring Cooperative created jobs for underserved members in addition to providing local produce, which inspired him to build Fresh Roots Greenhouse. Fresh Roots’ state-of-the-art Harnois greenhouse uses an AmHydro Nutrient Film Technique (NFT) system to grow arugula, kale, basil, and several varieties of lettuce.

The Potential to Direct Plant Growth

Since Bill’s goal is to run his greenhouse year-round, he needed the most energy-efficient lighting system possible. His experiences growing with HPS and fluorescent lights at other facilities had been suboptimal. While the fixtures grew plants, Bill could tell that the plants were not growing as quickly and that the red varieties were not coloring up as expected. Bill felt that LEDs were the most practical financial choice –while LEDs cost a bit more up front, they would save him money on electricity and labor in the long run. After Bill learned about spectrum and LumiGrow through Melanie Yelton, Vice President of LumiGrow Research, at a hydroponic tomato growing course at the University of Arizona, he was eager to learn more and stayed in touch. He was impressed with LumiGrow Research’s depth of knowledge and hands-on approach to helping customers implement the latest lighting strategy research. As a result, LumiGrow was top of mind for Bill when he began to search for the right LED lighting system for Fresh Roots Greenhouse.

“I really believe in the promise of spectral science,” says Bill, “From the time I met Melanie [at University of Arizona] and learned about LED lighting’s potential to direct plant growth, I’ve wanted to work with LumiGrow.”

“I love sharing the many properties of these lights with people, particularly the science and engineering behind them. Year-round supplemental lighting is not something a lot of greenhouses in this area have yet.” – Bill Evans, Owner of Fresh Roots Greenhouse

Extending Photoperiod to Maximize Growth

Bill implemented LumiGrow fixtures across the Fresh Roots entire greenhouse. He uses them for all NFT stages of plant growth. Bill was eager to start growing and immediately began using the lights to extend his plants’ photoperiod to 21 hours.

“Keeping the light on for 21 hours keeps the plants awake,” explains Bill, “If they’re kept awake, we maximize their growth period.”

Fresh Roots lettuce varieties reach harvest size about 30% faster than their typical light exposure seen in soil farming. The seed manufacturer reports a typical harvest after 50-55 days, whereas the LumiGrow-lit lettuce is ready after about 35-40 days. Bill has had success growing a wide variety of lettuces, from green butterhead to green leaf to romaine. Depending on the variety, the finished lettuce heads weigh between 7-10 oz. Each variety grows a bit differently under the LumiGrow lights.

Bill has also successfully reduced his basil’s crop cycle by over 35-40%. The basil plants reach harvest size in 35-42 days – unlit greenhouse-grown basil can take up to 56-68 days as reported by the seed manufacturer.

Additional Savings Using smartPARTM Light Sensors

Bill has moved past simple daylight extension and is using LumiGrow fixtures to automate his lighting strategy to improve production.  Bill is using LumiGrow smartPARTM Light Sensors to constantly monitor the light levels inside the greenhouse and adjust the fixture intensity to achieve a daily light integral (DLI) of 17 μmol·m−2·s−1 over the course of each 21-hour photoperiod. Once the target DLI is reached, the LumiGrow smartPARTM Wireless Control System turns down the fixtures’ light intensity to minimize electricity use while keeping the plants awake for the full photoperiod. Bill is happy to see that his plants are thriving under the LumiGrow fixtures.

Bill was even happier to discover that in addition to consistently reaching his lighting goals, the smartPARTM Light Sensors are maximizing his LumiGrow fixtures’ energy efficiency. After Fresh Roots’ smartPARTM Light Sensors were installed, Bill noticed that his electricity bill was significantly lower than when he was simply turning the fixtures on at the end of the day to extend photoperiod. Bill can rest easy knowing that he can rely on his smart lighting to deliver the appropriate amount of light every day while saving him money each month.

“I really believe in the promise of spectral science. From the time I met Melanie [at University of Arizona] and learned about LED lighting’s potential to direct plant growth, I’ve wanted to work with LumiGrow.” – Bill Evans, Owner of Fresh Roots Greenhouse

Bill also appreciates the flexibility that LumiGrow adjustable spectrum offers. While Bill prefers to use his LumiGrow smartPARTM Light Sensors to automate his greenhouse’s lighting, he likes that the LumiGrow smartPARTM Wireless Control System also gives him the option to adjust each spectral channel to create custom spectral strategies. His LumiGrow fixtures’ versatility and user-friendly software make it simple to fine-tune his spectral programs as leafy greens research continues to develop. Bill likes that smartPARTM enables him to easily create new lighting zones, which opens the possibility of growing new varieties of leafy greens under different ratios of light spectrum

In the meantime, Bill will continue to provide high-quality, locally-grown leafy greens to the local community in Massachusetts and share his passion for LumiGrow technology.

“I love sharing the many properties of these lights with people, particularly the science and engineering behind them,” says Bill, “Year-round supplemental lighting is not something a lot of greenhouses in this area have yet.”

Summary

  • Problem. Needed an energy-efficient lighting solution to grow year-round in Massachusetts
  • Solution. Installed LumiGrow fixtures with LumiGrow smartPARTM Light Sensors and LumiGrow smartPARTM Wireless Control Software to automatically adjust light levels in greenhouse
  • Results. 30% shorter crop cycle for lettuce; 14% shorter crop cycle for basil; increased cash flow due to lower recurring electric costs, 3 additional lettuce crops and 1 additional basil crop per year

About LumiGrow, Inc.

LumiGrow, Inc., the leader in smart horticultural lighting, empowers growers and scientists with the ability to improve plant growth, boost crop yields, and achieve cost-saving operational efficiencies. LumiGrow offers a range of proven grow light solutions for use in greenhouses, controlled environment agriculture, and research chambers. LumiGrow solutions are eligible for energy-efficiency subsidies from utilities across North America.

LumiGrow has the largest horticultural LED install-base in the United States, with installations in over 30 countries. Our customers range from top global agribusinesses, many of the world’s top 100 produce and flower growers, enterprise cannabis cultivators, leading universities, and the USDA. Headquartered in Emeryville, California, LumiGrow is privately owned and operated. For more information, call (800) 514-0487 or visit www.lumigrow.com.

LumiGrow is a registered trademark of LumiGrow, Inc. All other marks are the property of their respective owners.